Duties and Responsibilities:
Planning & execution of preventive and corrective maintenance programs .
Good knowledge of hydraulics and pneumatics .
Lead technicians for machine troubleshooting, root cause analysis and implement effective countermeasures.
Using Continuous Improvement (TPM/WCM/TQM/Six sigma ) tools and methodologies to improve machine’s reliability, reduce downtime and maintenance cost.
Design training material and provide training to peers and technicians.
Work closely with Manufacturing Engineering Manager and maintain good working relationship with peers, quality and production staff to achieve the required reliability and performance of the machines to achieve manufacturing goals.
Identify and implement cost reduction, quality, safety and ergonomic improvement ideas of limited scope.
Investigate, gather, analyze data and implement solutions to imMDprove processes.
Handle performance improvements projects.
Maintain adequate and orderly documentation for maintenance department.
Commissioning, testing and troubleshooting of production machine.
Project planning, scheduling and budgeting based upon project commissioning and start-up schedule and budgeting for maintenance.
Design, development, testing, commissioning, troubleshooting & implementation of mechanical , electrical, electronics, instrumentation, control and automation solutions.
Handling of multifaceted system: Troubleshoot complex system involving mechanical ,electrical, instrumentation, hydraulics & pneumatics systems.
Hands on experience on internal & external calibration.
Able to handle legal metrology, experience of weighing system.
Experience in Asset Management and Reliability Centered Maintenance.
Experience with CMMS or similar maintenance management platform.
Broad understanding of Compliance, GMP, GxP, Environmental Health & Safety and other regulatory standards is required.
Skilled in troubleshooting, set up, adjustment, repairing and maintaining manufacturing equipment supporting manufacturing processes and able to guide and train the technician about the same.
Implement SOP, Work Instructions and practices for the maintenance.
Understand site strategies and expectations and translate them into sustainable maintenance solutions as part of a site/platform master plan.
Connect with equipment & tooling suppliers to deliver innovative solutions.
Establish and manage relationships with cross functional team to ensure quality of work and compliance with all company policies and regulatory guidelines.
Ensure compliance with all local, state and federal regulations including and equivalent to Federal Drug Administration (FDA), Medical Device Regulation(MDR)and Occupational Safety and Health Administration (OSHA) as applicable.
Lead the EHS culture within the department including meeting the EHS standards and Audit requirements.
Develop programming logic for manufacturing equipments.
Knowledge of Vision system , Robotics , SCADA & PLC.
Perform other job duties as & when needed