Plan, conduct and monitor quality of a product line including incoming, in-process and final inspection of parts and shall be accountable for on-time inspection of parts to meet the customer demand with utmost focus on quality objectives.
Basic knowledge of welding & fabrication activities from the Quality perspective shall be well versed in MIG/MAG, GTAW, & SMAW process. Basic Understanding of PQR/WPS, WPQR as per ISO 15614 & ISO 9606.
ASNT/EN NDT Level 2 person will be preferred.
Proficient in quality analysis tools such as 8D, SPC, MSA, PFMEA, Control Plan, 7QC Tools.
Approve in-process production by confirming required specifications, conducting visual and measurement tests, and communicating the required adjustments to the production supervisor
Approve all finished products by confirming specifications and conducting required tests
Document and update inspection results by completing reports and logs
Investigate customer complaints and non-conformance issues
Develop, recommend, and monitor corrective and preventive actions
Responsible for Driving Quality in products and processes and establishing process for ensuring meeting the Customer expectations
Responsible for collect and compile statistical quality data
Document internal audits and other quality assurance activities
Evaluate audit findings and implement appropriate corrective actions
Marinate reports to communicate outcomes of quality activities
Proactively identifying areas of obstruction / breakdowns and take steps to rectify the problem at early stage
Assist Manufacturing in investigations of process related quality issues
Tracking and controlling the rejection by raising alarm/ NC with immediate effect and maintaining CoQ as per organizational requirements
Involved in Kaizen and other process improvements like suggestion activities
Proficient in computer skills, including MS Office
Calibration activity of all Measuring and testing instruments at in-house and sub-contracting.
Manage MRB & RTV and ensure on-time disposition / drive supplier recovery as applicable; also maintain critical supplier score card
Participate in HPT Team discussions (HPT = High Performance Teams) and provide insights on quality, quality escapes and issue resolution, RCA, CAPA etc.
Shall be familiar with manufacturing processes including assembly, torqueing, wiring harness assembly, electronic component handling etc
Shall be responsible for total compliance to Quality Management System and Lead key initiatives; align the function with business goals to support 2x growth of the business Year-Over-Year
Use experience and expertise to perform the assigned tasks himself and provide leadership to quality inspectors, mentor & train them and ensure their skill enhancement continuously.
Own Quality Metrics including COQ, FPY, DPU, Escaping Defects, Customer Issue Resolution, On-Time Qualification etc. for the product line
Work closely with AME Team to manage digitization of key quality metrics, deployment of Quality module in MES etc. and also support Lean initiatives (re-layout/ resource optimization/ automation etc.)
Calibration Management of all gauges / instruments / fixtures; deploy smart gauges (blue tooth enabled) to help accelerate digitization of manufacturing operations