Brake Design Lead

Job Description

About the job
Looking for Brakes Design Lead

Experience – 4+ Years

Location – Bangalore

Roles & Responsibilities

Design & development of Braking System for scooters & motorcycle
Design and Development in Two-Wheeler Hydraulic Brakes System for EV
Brake dynamics & hardware sizing finalization based on vehicle
Designing & development of Proto level of front & rear brake disc
Perform design calculation for brake system sizing and predict brake performance by considering regulatory requirements (IS 14664, ECE R13H/ IS 15986)
Layout/Packaging/Routing assembly tolerance stack-up, 3D modelling of brake components
SPOC for brake system localization activity for any platform
Responsible for Brake system performance tuning for localized source
Responsible for tolerance stack-up, DFMEA, and DFM in brake system design o Involvement in benchmarking activities and teardown analysis to generate new ideas for cost targets
Responsible for design improvements to address testing failures, assembly-related & preassembly- related issues
Designing & development of PCV valve for CBS.
Preparation of DVPs for component-level test & vehicle-level testing
Conducted DFMEA for complete brake system component level & vehicle level
Selection of proper master cylinder bore diameters to meet the brake fluid flow rates requirements o Finalizing the brake hose routing based on pedal travel requirements
Designing & developing Proto level of front & rear brake disc from 410 DB SS material through Laser-cut route.
Modification of the existing vehicle to package the 3 piston front caliper & rear hydraulic drum brake panel
Design & Development of Combined Brake System. (Disc-Disc /Disc-Drum/Drum-Drum)
Preparation of mule vehicle for testing
Collection of onboard vehicle level objective braking data through V-BOX as per IS 14664- 2010 o Subjective evaluation & rating of the braking system
Joint evaluation of braking performance with OE’s CFT team
File patent on rear hydraulic drum brake with auto adjuster mechanism
Conducting the APQP review for the customer-driven projects

Skills: combined brake system,hydraulic brakes system,rear brake disc